Laying Of The Asphalt: It is required that all asphalt be laid manually. Top coat grade material must be used and hand
Subject any part of the blue cable to harmful surfaces.
Article 426 for outdoor deicing and snow melting and article 424 for space heating. (In addition, the installation shall be in
Gravel, Asphalt Binder
ORBIT MANUFACTURING COMPANY
LIMITED WARRANTY
space between the outer cable and the back of the step. (DISREGARD
Detail 1
Cable
losses including without limitation the loss of profits arising from any cause whatsoever. This
Make certain the splice is completely buried in the pour
Installation Of The Heating Cable
so that they only lie on the horizontal surfaces. Detail 3 shows a section
2. Grooves made in the risers.
7.5 watts linear ft.
installations of this kind it is essential to have a roughcast concrete step
(Black Shrink Tube)
Asphalt.
Indentification
1. 2" Cover
Outdoor in Asphalt:
after the installation.
Run the blue heating cable section directly into the junction box.
expansion joint please call Tech Support for special instructions.)
accordance with the regulations of all authorities having jurisdiction.) Caution: This equipment shall only be installed by
of a stairway with heating cables laid directly on the concrete. For
Typical Snow
Damage will result to the insulation and compromise the integrity of the cable.
Voltage:
Insulation If Used
This must be done to assure your warranty is registered !
(In Sand) 10.5 watts/linear ft. (In Concrete) 56 watts/sq. ft, - 15.2 watts/linear ft.
FLAT AREAS:
Outdoor in Gutters:
be installed within the confines of Concrete, Asphalt, Mortar, Sand or any non-combustible material.
NOT recommend routing tire tracks due to the inability to maintain consistent depth. (See Instructions Below for " Laying Of
RADIANT HEATING GROUP
The warranty time shall be 10 (ten) years from the time of shipment from the factory. Orbit
ASPHALT APPLICATIONS
Now you're getting warmer !
SM.Inst.Ver.3.1005
The relationship between supply voltage, linear resistance, cable length and center spacing are important, as they need to be
Instructions Below For "Laying Of Asphalt").
Page 1
Wire Mesh, Re-Bar Or
masonry nails or tied to wire mesh. (See "Mat" Section) It can be laid on the binder layer or on the existing driveway. (We DO
The cable should be laid lengthwise on the steps
Concrete, Brick,
understood in order to give the right operating temperature and surface temperature distribution. The TXLP heating cable can
Test the cable for the proper readings before, during and
TXLP cable
requirements.
the resistance found in step 3 of the testing procedure (front page of the document). Fill in the date
TIRE TRACKS:
single conductor heating cable with the two conductor ends spliced to non-heating leads. The heating cables are custom
Marker Plate: Install the supplied Marker Plate(s) in a clear and visible location as per NEC requirement described below.
TRACK MACHINES, RUBBER OR METAL CAN BE USED) Top coat thickness must be between 1 1/2 and 2 inches. The
PHONE: 215-453-9228
Heating Cable
Cut the blue heating cable section for any reason.
GENERAL INSTALLATION GUIDELINES
is from Orbit and is limited to delivery of new products to the customer.
LAYING OF THE CONCRETE:
Install re-bar or wire mesh in the area to be heated.
Cable & Splice
Description: Heating cables are delivered as factory custom made heating systems, which are a pre-determined length of
MPORTANT NOTE: THESE CABLES ARE NOT TO BE INSTALLED IN WALLS OR CEILINGS FOR ANY
(Blue Heating Wire)
Cable can be installed directly on the binder layer or the existing driveway
Asphalt").
THE SPACING FORMULA WHEN DEALING WITH STEPS) When
Outdoor in Pavers:
Than ½".
with our CMC-1 mounting clips and 2" round serrated masonry nails spaced no further than 18" apart or tied to wire mesh. (See
Outdoor on Roofs:
Outdoor in Concrete:
ends of the cable ties. These mats are a time saver when dealing with large or long and narrow areas.
(Green & Black Wires)
TXLP Snow & Ice Melting Cable Instructions
The cable is laid across the tire tracks and secured with our CMC-1 mounting clips and 2" round serrated
when applying the final layer and a small roller for compaction but great care must be taken not to damage the cables. (NO
56 watts/sq. ft, - 15.2 watts/linear ft.
Sand For Brick Or
melting equipment shall be evident by the posting of appropriate caution signs or markings where clearly visible"
section, signature section and return to:
guarantee is a material warranty only and does not cover field labor.
shoveled to cover the cable then using manual panel vibrators for compacting. A rubber tired paving machine can then be used
* No Stones Greater
should be avoided when possible. However, if you must cross an
TXLP Cable: Fasten To
made in the riser in order to keep the cable flat.
Cross a true concrete expansion joint.
TXLP
Loading: Heating cables covered by this installation instruction can be used with the following MAXIMUM values:
NATIONAL ELECTRIC CODE ARTICLE 426, SECTION 13 " The presence of outdoor electric deicing and snow
designed under precise specifications and can not be altered for any reason and are not interchangeable with other cables..
I
temperature of the asphalt cannot exceed 275 F. Don't start or stop the roller on any type of grade where a cable is buried.
Page 4
2" from the edge of the step, then center the next cable in the remaining
Follow local and national electrical codes.
Please fill out the enclosed warranty card. On the line marked conductor resistance, insert
Fill out the warranty card and return it to Orbit.
Electrical code and safety: All heating cable installations shall be installed according to the National Electric Code (NEC)
running the cable up the riser of the step it is suggested that a groove be
NEVER:
Tie the cable with standard wire ties every 1 foot and make sure the cable is running across the shorter dimension and clip the
120, 208, 220, 230, 240, 277, 460 and 480.
environments. UL listed weatherproof materials shall be used along with Marker Plate(s) per all governing Local, UL and NEC
REASON AND MUST BE INSTALLED BY A QUALIFIED, LICENSED ELECTRICIAN.
1507 WEST PARK AVE. PERKASIE, PA 18944
FAX: 215-257-7399
Structual Concrete,
CONCRETE APPLICATIONS
28 watts/sq. ft. - 7.5 watts/ linear ft.
Concrete can be poured directly from the cement truck and spread and leveled manually.
Layer Or Existing
as a base. The cables should be installed with the first run no more than
Orbit or it's distributors are under no circumstances liable for consequential damages or
qualified personnel, who are familiar with the construction, operation, installation and hazards involved in outdoor
Mats: Our cable can be pre-assembled on many sub-strates such as chicken wire, safety netting, etc; to fabricate a mat system.
Cross the blue heating cable section over itself.
Tie heating cable to re-bar or wire mesh with wire ties. (Expansion joints
DRIVEWAYS (With Complete Cable Coverage):
EXTERNAL STAIRS:
Detail 3
Melting Installations
Custom Splice
ALWAYS:
Custom Cold Leads
32.5 watts/sq. ft. - 10.5 watts/linear ft.
guarantees that the cables are free from defects in the material and workmanship. This guarantee
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